Get DLS Parts from Endeavor 3D

Digital Additive Manufacturing for the Production of Polymer Parts

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Technology

Multi Jet Fusion (MJF)

Printers

5200 Series

Materials

High Density Thermoplastics

Printers

L1 series

Materials

High Density Thermoplastics

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John Shnow

Watcher on the Wall

“As a large-scale, high-volume additive serial manufacturer we build. As a large-scale, high-volume additive. As a large-scale, high-volume additive serial manufacturer we build.”

200+

HAPPY
CUSTOMERS

10K+

PARTS
PRINTED

60+

COMBINED YEARS
OF EXPERIENCE

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DLS printing allows us to create parts with a wide range of elastomeric and rigid engineering-grade materials.

Polymer Parts that Can Meet Stringent, Industry-Specific Criteria

Carbon DLS™ is a resin-based 3D printing process that utilizes digital light projection, oxygen permeable optics, and engineering-grade materials. This unique combination produces polymeric parts with exceptional mechanical properties, high resolution, and an attractive surface finish. The DLS process allows engineers and designers to iterate faster and deliver radically reimagined products.

Benefits of DLS Printing

Here are some of the reasons to consider DLS 3D printed parts

Surface Finish

Use attractive glossy, matte, or textured finishes on printed parts

Fine Features

Design small, precise features on your parts

Elite Material Performance

Achieve best-in-class performance through a combination of useful material properties

High Resolution

Isotropic Parts

Airtight and leak proof

Mass Customization

Explore the possibilities for mass customization of end-use parts

Build Volume

15.7 x 9.8 x 18.1 in (400 x 250 x 460 mm)

XY; Z Resolution

160 microns; 25, 50, or 100 microns

General Accuracy

Up to +/- 0.003 in + 0.001 in per dimension size (+/- 70 microns + 1 micron)

Production Repeatability Accuracy

Up to +/- 0.002 in (+/- 40 microns)

Mike Schmid

Founder & CEO, inStryde

"Endeavor 3D has been a joy to work with. They make mass manufacturing custom products a possibility, and allow us to serve our customers in a way that is revolutionizing the custom orthotic industry."

Application Study

Hydraulic Manifold

Casting Challenges

Ability to machine very precise flow path
Demand for improved energy efficiency and improved performance
Current manufacturing process is time consuming

Redesign Process

By leveraging the design freedom AM offers, the manifold was designed to be extremely compact and efficient. The tubing is organized in a layered approach so that the tubes collectively support one another, creating an exceptionally rigid structure.

The short, swept passages enable rapid fluid transfer and easy access for de-powdering and handling. The flange layout is adaptive which allows the manifold to act as one central interface that accommodates all the desired incoming connection angles.

Outcome

Monolithic construction creates a more durable part
Assembly consolidation reduces the overall lead time for production
Elimination of material waste and significant weight reduction
Optimized passages offer more efficient system function
Improved fluid flow performance
Design freedom for wall thicknesses, inner diameters & fixture points

Application Study

Efficiency And Cost Savings With Hydraulic Manifold

APPLICATION STUDY

Hydraulic Manifold

Casting Challenges

Ability to machine very precise flow path
Demand for improved energy efficiency and improved performance
The current manufacturing process is time consuming

Redesign Process

By leveraging the design freedom AM offers, the manifold was designed to be extremely compact and efficient. The tubing is organized in a layered approach so that the tubes collectively support one another, creating an exceptionally rigid structure. The short, swept passages enable rapid fluid transfer and easy access for de-powdering and handling. The flange layout is adaptive which allows the manifold to act as one central interface that accommodates all the desired incoming connection angles.

Redesign Process

Monolithic construction creates a more durable part
Assembly consolidation reduces the overall lead time for production
Elimination of material waste and significant weight reduction
Optimized passages offer more efficient system function
Improved fluid flow performance
Design freedom for wall thicknesses, inner diameters & fixture points

Get DLS Parts from Endeavor 3D

“As a large-scale, high-volume additive serial manufacturer we build. As a large-scale, high-volume additive. As a large-scale, high-volume additive serial manufacturer we build.”

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Polymer Parts that Can Meet Stringent, Industry-Specific Criteria